Formation mechanism analysis and numerical simulation of railgun gouging
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摘要: 基于电磁轨道炮的发射特点,分析了轨道炮刨削形成机理,并利用有限元软件ABAQUS对刨削的形成过程进行了数值模拟。结果表明:非均匀温度分布导致的瞬态微凸体,确实可以引起刨削的发生;刨削的数值模拟结果与实验结果具有较好的一致性;刨槽的损伤程度主要与电枢速度和枢轨间的有效损伤接触面积有关,而枢轨界面载荷对刨削的影响较小;高温材料更容易受到损伤,将缩短其使用寿命;选用硬度高的金属作为轨道材料,在一定程度上可以抑制刨削的发生,但是这将降低轨道的导电性能和轨道炮的发射效率。因此,根据自身实际的需求,确定材料硬度和导电性之间的平衡点,并通过轨道结构上的创新,克服现有金属加工技术的限制将是抑制轨道炮刨削的关键。Abstract: Based on the launching characteristics of an electromagnetic railgun, the formation mechanism of railgun gouging was analyzed, and the formation process of railgun gouging was numerically simulated by using the finite element code ABAQUS. The results show that the transient particles caused by heterogeneous temperature distribution can indeed cause gouging to occur. The simulated gouging shape is in agreement with the experimental one. The degree of gouging damage mainly depends on the armature velocity and the effective damage contact area between the armature and the rail, while the interface load has little effect on it. The materials at high temperature are easily vulnerable and can shorten the working life. By using hard rail materials, gouging can be prevented, but it will decrease the electrical conductivity and launching efficiency. Consequently, the keys to antigouging are determining the balance between the hardness and the conductivity of materials according to actual requirements and overcoming the limitations of the metal processing technologies through the structural innovations.
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Key words:
- mechanics of explosion /
- gouging /
- finite element /
- railgun /
- ABAQUS
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