Volume 43 Issue 8
Aug.  2023
Turn off MathJax
Article Contents
SHA Minggong, SUN Ying, LI Yutong, LIU Yiming, LI Yulong. Dynamic experimental study on damage behaviors of aircraft envelope coating under the impact of high-speed raindrops[J]. Explosion And Shock Waves, 2023, 43(8): 083304. doi: 10.11883/bzycj-2023-0005
Citation: SHA Minggong, SUN Ying, LI Yutong, LIU Yiming, LI Yulong. Dynamic experimental study on damage behaviors of aircraft envelope coating under the impact of high-speed raindrops[J]. Explosion And Shock Waves, 2023, 43(8): 083304. doi: 10.11883/bzycj-2023-0005

Dynamic experimental study on damage behaviors of aircraft envelope coating under the impact of high-speed raindrops

doi: 10.11883/bzycj-2023-0005
  • Received Date: 2023-01-05
  • Rev Recd Date: 2023-04-07
  • Available Online: 2023-05-16
  • Publish Date: 2023-08-31
  • A single waterjet impact test platform was established based on the first-stage light gas gun in order to study the rain erosion damage behavior, to explore the damage mechanism, and to establish the rain erosion damage criterion of the aircraft skin coating. The gas gun launched a lead bullet to impact the nozzle and squeeze the water in the sealing chamber to produce a high-speed jet. Different impact speeds and angles were achieved by adjusting the air pressure and clamp angle. The samples were composed of carbon fiber T300 woven substrate with three types of coatings of the same thickness, and their mechanical properties were measured using the nano-indentation instrument. The test results show that the impact force on the sample increases with the continuous growth of the impact speed of raindrops, resulting in the extension of the damage area and volume loss of the sample. The typical morphology of all the three coating samples is a circular damaged region surrounding the central undamaged area, and presents a circular peeling with the damage increasing. The damage threshold velocity is 360 m/s. With the impact angle increasing , the normal velocity component gradually decreases, and the damage area and volume of the specimen decrease gradually due to the decrease of the instantaneous impact force on the surface of a liquid droplet. Besides, the coating with superior mechanical properties is more prone to damage than the other two coatings due to its rougher surface, the result proves that surface roughness has more significant influence on rain erosion damage of coatings compared to hardness and modulus.
  • loading
  • [1]
    JENKINS D C. Erosion of surfaces by liquid drops [J]. Nature, 1955, 176(4476): 303–304. DOI: 10.1038/176303a0.
    [2]
    KENNEDY C F, FIELD J E. Damage threshold velocities for liquid impact [J]. Journal of Materials Science, 2000, 35(21): 5331–5339. DOI: 10.1023/A:1004842828161.
    [3]
    FIELD J E, DEAR J P, OGREN J E. The effects of target compliance on liquid drop impact [J]. Journal of Applied Physics, 1989, 65(2): 533–540. DOI: 10.1063/1.343136.
    [4]
    FIELD J E. Liquid impact erosion [J]. Physics Bulletin, 1986, 37(2): 70–72. DOI: 10.1088/0031-9112/37/2/027.
    [5]
    ITOH H, OKABE N. Evaluation of erosion by liquid droplet impingement for metallic materials [J]. Transactions of the Japan Society of Mechanical Engineers Series A, 1993, 59(567): 2736–2741. DOI: 10.1299/kikaia.59.2736.
    [6]
    RICHMAN R H. Liquid-impact erosion [M]//BECKER W T, BECKER R J. Failure Analysis and Prevention. USA: ASM International, 2002: 1013–1018. DOI: 10.31399/asm.hb.v11.a0003570.
    [7]
    李焱. 防腐蚀涂层的失效分析 [J]. 上海涂料, 2008, 46(9): 36–39. DOI: 10.3969/j.issn.1009-1696.2008.09.012.

    LI Y. Failure analysis of anti-corrosive coats [J]. Shanghai Coatings, 2008, 46(9): 36–39. DOI: 10.3969/j.issn.1009-1696.2008.09.012.
    [8]
    李凤兰, 于献, 马永福. 航空非金属材料性能测试技术3: 油料与涂料 [M]. 北京: 化学工业出版社, 2014: 4–6.
    [9]
    YOUNG T M, HUMPHREYS B, FIELDING J P. Investigation of hybrid laminar flow control (HLFC) surfaces [J]. Aircraft Design, 2001, 4(2/3): 127–146. DOI: 10.1016/S1369-8869(01)00010-6.
    [10]
    COTO B, HALLANDER P, MENDIZABAL L, et al. Particle and rain erosion mechanisms on Ti/TiN multilayer PVD coatings for carbon fibre reinforced polymer substrates protection [J]. Wear, 2021, 466/467: 203575. DOI: 10.1016/j.wear.2020.203575.
    [11]
    GUJBA A K, HACKEL L, KEVORKOV D, et al. Water droplet erosion behaviour of Ti-6Al-4V and mechanisms of material damage at the early and advanced stages [J]. Wear, 2016, 358/359: 109–122. DOI: 10.1016/j.wear.2016.04.008.
    [12]
    BECH J I, JOHANSEN N F J, MADSEN M B, et al. Experimental study on the effect of drop size in rain erosion test and on lifetime prediction of wind turbine blades [J]. Renewable Energy, 2022, 197: 776–789. DOI: 10.1016/J.RENENE.2022.06.127.
    [13]
    应有, 许国东. 基于载荷优化的风电机组变桨控制技术研究 [J]. 机械工程学报, 2011, 47(16): 106–111,119. DOI: 10.3901/JME.2011.16.106.

    YING Y, XU G D. Development of pitch control for load reduction on wind turbines [J]. Journal of Mechanical Engineering, 2011, 47(16): 106–111,119. DOI: 10.3901/JME.2011.16.106.
    [14]
    SCHRAMM M, RAHIMI H, STOEVESANDT B, et al. The influence of eroded blades on wind turbine performance using numerical simulations [J]. Energies, 2017, 10(9): 1420. DOI: 10.3390/en10091420.
    [15]
    VALAKER E A, ARMADA S, WILSON S. Droplet erosion protection coatings for offshore wind turbine blades [J]. Energy Procedia, 2015, 80: 263–275. DOI: 10.1016/j.egypro.2015.11.430.
    [16]
    SCHMITT J. Materials parameters that govern the erosion behavior of polymeric composites in subsonic rain environments [C]//BERG C A, MCGARRY F J, ELLIOT S Y. Composite Materials: Testing and Design (Third Conference). USA: American Society for Testing and Materials, 1974: 303–323.
    [17]
    KING R B. Erosion by liquid impact. George S. Springer. John Wiley & Sons, New York & London. 1976.264 pp. £19.50 [J]. The Aeronautical Journal, 1976, 80(791): 492–493. DOI: 10.1017/S0001924000034552.
    [18]
    SLOT H M, GELINCK E R M, RENTROP C, et al. Leading edge erosion of coated wind turbine blades: review of coating life models [J]. Renewable Energy, 2015, 80: 837–848. DOI: 10.1016/j.renene.2015.02.036.
    [19]
    ZHANG S Z, DAM-JOHANSEN K, NØRKJÆR S, et al. Erosion of wind turbine blade coatings: design and analysis of jet-based laboratory equipment for performance evaluation [J]. Progress in Organic Coatings, 2015, 78: 103–115. DOI: 10.1016/j.porgcoat.2014.09.016.
    [20]
    KEEGAN M H, NASH D H, STACK M M. On erosion issues associated with the leading edge of wind turbine blades [J]. Journal of Physics D: Applied Physics, 2013, 46(38): 383001. DOI: 10.1088/0022-3727/46/38/383001.
    [21]
    ADLER W F. Rain impact retrospective and vision for the future [J]. Wear, 1999, 233/234/235: 25–38. DOI: 10.1016/S0043-1648(99)00191-X.
    [22]
    MISHNAEVSKY L. Toolbox for optimizing anti-erosion protective coatings of wind turbine blades: overview of mechanisms and technical solutions [J]. Wind Energy, 2019, 22(11): 1636–1653. DOI: 10.1002/we.2378.
    [23]
    ZAHAVI J, NADIV S, SCHMITT G F JR. Indirect damage in composite materials due to raindrop impact [J]. Wear, 1981, 72(3): 305–313. DOI: 10.1016/0043-1648(81)90257-X.
    [24]
    COOK S S. Erosion by water-hammer [J]. Proceedings of the Royal Society A: Mathematical, Physical and Engineering Sciences, 1928, 119(783): 481–488. DOI: 10.1098/rspa.1928.0107.
    [25]
    HEYMANN F J. On the shock wave velocity and impact pressure in high-speed liquid-solid impact [J]. Journal of Basic Engineering, 1968, 90(3): 400–402. DOI: 10.1115/1.3605114.
    [26]
    DEAR J P, FIELD J E. High-speed photography of surface geometry effects in liquid/solid impact [J]. Journal of Applied Physics, 1988, 63(4): 1015–1021. DOI: 10.1063/1.340000.
    [27]
    SPRINGER G S, YANG C I, LARSEN P S. Analysis of rain erosion of coated materials [J]. Journal of Composite Materials, 1974, 8(3): 229–252. DOI: 10.1177/002199837400800302.
    [28]
    TOBIN E F, YOUNG T M, RAPS D, et al. Comparison of liquid impingement results from whirling arm and water-jet rain erosion test facilities [J]. Wear, 2011, 271(9/10): 2625–2631. DOI: 10.1016/j.wear.2011.02.023.
    [29]
    OBARA T, BOURNE N K, FIELD J E. Liquid-jet impact on liquid and solid surfaces [J]. Wear, 1995, 186/187: 388–394. DOI: 10.1016/0043-1648(95)07187-3.
    [30]
    IMESON A C, VIS R, DE WATER D. The measurement of water-drop impact forces with a piezo-electric transducer [J]. Catena, 1981, 8(1): 83–96. DOI: 10.1016/S0341-8162(81)80006-9.
    [31]
    NEARING M A, BRADFORD J M, HOLTZ R D. Measurement of force vs. time relations for waterdrop impact [J]. Soil Science Society of America Journal, 1986, 50(6): 1532–1536. DOI: 10.2136/sssaj1986.03615995005000060030x.
    [32]
    SHI H H, DEAR J P. Oblique high-speed liquid-solid impact [J]. JSME International Journal, 1992, 35(3): 285–295. DOI: 10.1299/jsmea1988.35.3_285.
  • 加载中

Catalog

    通讯作者: 陈斌, bchen63@163.com
    • 1. 

      沈阳化工大学材料科学与工程学院 沈阳 110142

    1. 本站搜索
    2. 百度学术搜索
    3. 万方数据库搜索
    4. CNKI搜索

    Figures(18)  / Tables(2)

    Article Metrics

    Article views (295) PDF downloads(77) Cited by()
    Proportional views
    Related

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return