The HOTM method for predicting ammunition response characteristics under different impact load conditions
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摘要: 基于热最优输运无网格(hot optimal transportation meshfree, HOTM)方法,提出了能够准确预测弹药在冲击载荷下响应特性的无网格数值仿真方法,建立了炸药在冲击载荷下的高精度热-力-化学耦合模型,综合考虑了炸药起爆过程中的温度效应和压力效应,将炸药起爆的Arrhenius热-化学反应耦合模型和局部高压引发的Lee-Tarver压力三项式点火模型有机耦合,实现了对不同冲击速度下炸药不同起爆机制的准确模拟,从而预测弹药在遭受冲击载荷过程中的高速接触、金属外壳大塑性变形、材料断裂、热传导、炸药起爆、化学反应产物膨胀做功等复杂的物理现象。以子弹撞击弹药(速度850 m/s)和破片撞击弹药(
1850 m/s)2种不同冲击速度的典型冲击场景数值模拟为例,分析了冲击速度对炸药起爆机制和弹药整体响应的影响规律,并与相关试验结果进行对比。结果表明,本方法可有效刻画冲击作用下的材料大变形、摩擦生热、热点形成及化学反应传播等耦合机制,研究成果可为弹药抗冲击设计优化和安全性评估提供可靠的技术支撑。Abstract: With the development of modern weapon systems, the requirements for the survivability of ammunition in various complex environments have been continuously increasing. During the processes of storage, flight, and combat, ammunition may be subjected to extreme impact loads such as high-speed impacts, shock waves, bullet and fragment impacts. The external impacts can induce plastic deformation and fracture of the ammunition casing, and even detonate the internal explosives. These responses involve complex phenomena including impact loading, thermo-mechanical coupling of materials, chemical reactions of explosives, and blast effects, representing a typical dynamic response problem of reactive materials under extreme thermo-mechanical coupling conditions. Accurately predicting the responses of ammunition under impact loading is critical for its design optimization and safety assessment. Based on the Hot Optimal Transportation Meshfree (HOTM) method, a meshfree numerical approach was proposed to accurately predict the ammunition responses under different impact loadings. Meanwhile, a thermo-mechanical-chemical coupling constitutive model of explosives was established, which took the effects of temperature and pressure on the explosive’s chemical reaction and detonation into account. The Arrhenius thermal-chemical reaction coupling model for explosive initiation and the Lee-Tarver three-term pressure ignition model induced by local high pressure were integrated to accurately simulate the different initiation mechanisms of explosives under varying impact velocities, thereby predict complex physical phenomena during the impact loading of ammunition. These phenomena include high-speed contact, large plastic deformation of the metal casing, material fracture, heat conduction, explosive initiation, and the expansion work performed by chemical reaction products. Taking the numerical simulations of two typical impact scenarios—bullet impact on ammunition at 850 m/s and fragment impact at1850 m/s—as examples, the influence of impact velocity on the initiation mechanisms of explosives and the overall response of ammunition was analyzed, with comparisons made against relevant experimental results. The proposed approach and findings provide reliable technical support for the optimization of impact-resistant design and safety assessment of ammunition. -
材料 ρ/(kg∙m−3) E/GPa υ δcr/(kJ∙m−2) 4340钢 7850 200 0.3 200 45钢 7800 200 0.3 200 PBX-3 1820 2.62 0.21 — 高强钢 7850 200 0.29 1000 表 2 材料本构模型参数
Table 2. Parameters of material constitutive model
材料 σ0/MPa εpl,0 $ {\dot{\varepsilon }}_{\mathrm{p}\text{l},0} $/s−1 n m l Tm/K 4340钢 580 0.001 1.0 0.15 0.013 0.8856 1795 45钢 500 0.05 1.0 0.22 0.135 0.8856 1795 PBX-3 5.4 0.00006 0.00164 0.05 0.15 0.5 550 高强钢 1000 0.001 1.0 0.083 0.00294 1.17 1777 -
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