Mechanical behavior of unidirectional fiber reinforced polymer based on micromechanical model
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摘要: 基于Hashin等复合材料经典失效准则的宏观有限元模拟虽然能够考虑纤维断裂、基体损伤以及分层等宏观损伤机制,但无法反映碳纤维增强复合材料(Carbon fiber reinforced polymer,CFRP)内部的微观损伤行为,例如纤维和基体之间的界面脱粘。为了解决这个问题,建立了一个同时考虑纤维、基体和界面的多相细观力学模型,综合考虑纤维断裂、基体失效和界面脱粘等多种损伤机制,系统分析了横向拉伸/压缩、纵向拉伸/压缩以及面内/外剪切等典型载荷路径下单向碳纤维增强复合材料(Unidirectional carbon fiber reinforced polymer,UD CFRP)的损伤演化过程。结果表明:实验与仿真得到的峰值应力和失效应变的相对误差小于5%,同时模型预测的裂纹扩展路径与扫描电镜的观测结果一致,验证了考虑微观结构的微观力学模型的准确性。在此基础上,模型准确捕捉到了不同载荷条件下UD CFRP的损伤演化规律,这对于构建CFRP损伤容限设计准则和结构完整性评估体系具有重要工程价值。Abstract: Although macroscopic finite-element simulations based on classical composite failure criteria such as Hashin’s can account for macroscopic damage mechanisms such as fiber fracture, matrix damage, and delamination, these approaches are unable to represent microscopic damage mechanisms within carbon-fiber-reinforced polymer (CFRP), particularly interfacial debonding between fibers and the matrix. To overcome this limitation, a multiphase micromechanical model was developed that explicitly incorporates distinct constituent phases-fiber, matrix, and interface. This model integrates multiple damage mechanisms such as fiber fracture, matrix failure, and interfacial debonding, enabling a more granular analysis of damage initiation and progression. Periodic boundary conditions were applied to the model to ensure kinematic consistency and mechanical representativeness. A mesh-convergence study was subsequently carried out on the basis of the predicted elastic moduli of CFRP in various material directions, leading to an optimized discretization strategy that balances accuracy and computational cost. Comprehensive validation was performed by comparing the model-predicted stress-strain responses with experimental data obtained from unidirectional CFRP (UD CFRP) under a range of loading conditions, including transverse tension and compression, longitudinal tension and compression, and in-plane and out-of-plane shear. The damage-evolution processes under these representative loading paths were systematically analyzed. The results indicate that the relative errors in peak stress and failure strain between simulations and experiments are less than 5 %. Moreover, the crack-propagation paths predicted by the model show strong agreement with observations from scanning electron microscopy, thereby confirming the accuracy of the proposed microstructure-aware micromechanical modeling framework. Furthermore, the model successfully captures the detailed damage evolution of UD CFRP under various loading scenarios. Under transverse tensile loading, damage is initiated by interfacial debonding, followed by plastic deformation and eventual failure of the matrix near debonded regions. In contrast, under transverse compression, interfacial debonding and matrix plastic deformation are observed to occur simultaneously. Under longitudinal loading, the dominant damage mechanism is identified as fiber fracture, whereas the damage patterns under in-plane and out-of-plane shear are found to be consistent with those under transverse compression and transverse tension, respectively. These insights offer significant engineering value for the development of damage-tolerant design criteria and structural-integrity evaluation frameworks for CFRP components and assemblies.
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Key words:
- UD CFRP /
- micromechanical model /
- damage evolution /
- crack propagation
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E11/GPa E22/GPa E33/GPa ν12 ν13 ν23 276 19 19 0.2 0.2 0.357 G12/GPa G13/GPa G23/GPa S11T/GPa S11C/GPa S12/GPa 27 27 7 5.18 3.2 3.5 E ν β k θ σy Gf 4.08 GPa 0.38 0° 0.89 30° 130MPa 1J/m2 K1/(MPa·mm−1) K2 /(MPa·mm−1) K3 /(MPa·mm−1) $t^0_n $/MPa $t^0_s t_s $/MPa 108 108 108 57 96 $t^0_t $/MPa Gn/(J·m−2) Gs/(J·m−2) Gt/(J·m−2) η 96 2 104 104 1.45 表 4 不同载荷条件下RVE模型预测峰值应力与失效应变和实验结果[27]对比
Table 4. Comparison of peak stress and failure strain predicted by the RVE model under different load conditions and experimental results[27]
载荷工况 实验结果[27] 预测结果 误差 峰值应力/MPa 失效应变/% 峰值应力/MPa 失效应变/% 应力误差/% 应变误差/% 横向拉伸 63 0.69 64 0.65 1.56 2.52 横向压缩 185 3.20 184 3.21 0.54 0.31 纵向拉伸 2560 1.51 2580 1.52 0.78 0.66 纵向压缩 1590 1.10 1610 1.13 1.20 3.63 面外剪切 56 2.09 54 2.13 3.57 1.91 面内剪切 90 4.99 88 4.83 2.22 3.2 -
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