摘要:
针对传统金属射流在侵彻混凝土目标时存在毁伤面积有限、动态响应不足等问题,研究首次提出了一种新型高熵合金/Al/PTFE双层含能复合药型罩结构。采用真空电弧熔炼、粉末压制与烧结工艺,成功制备出带截顶内衬的半球形复合罩,并通过试验与数值模拟相结合的方法,系统研究了其成型机理、侵彻特性与毁伤效能。试验结果表明,相较于单层高熵合金罩,该复合结构能显著增强混凝土内部的碎裂和裂纹扩展能力,有效融合了高熵合金的优异力学性能与Al/PTFE的高能量释放特性。数值模拟表明,内衬对高熵合金射流具有抑制径向发散、提升射流中段凝聚性的“包覆”作用,但其多次碰撞-追随-分离行为也会延迟系统动态平衡。研究进一步建立了该复合罩的分区成型理论模型,用于预测完全成型射流的长度与直径,并分析了内衬厚度和高度对射流成型的影响规律,确定最优参数为厚度3.5mm、高度12mm,可在射流凝聚性、长度及毁伤威力之间实现最佳平衡。本研究为新型含能复合药型罩的设计与优化提供了理论依据与试验支撑。
Abstract:
Aiming at the problems of limited damage area and insufficient dynamic response of traditional metal jets when penetrating concrete targets, this study proposes for the first time a novel double-layer energetic composite liner structure composed of high-entropy alloy/Al/PTFE. By adopting vacuum arc melting, powder pressing and sintering processes, a hemispherical composite liner with a truncated inner lining was successfully prepared. Through a combination of experimental and numerical simulation methods, the study systematically investigates the liner’s formation mechanism, penetration characteristics, and damage efficiency. The experimental results show that, compared with the single-layer high-entropy alloy liner, this composite structure can significantly enhance the fragmentation and crack propagation capabilities inside concrete, and effectively integrates the excellent mechanical properties of high-entropy alloy with the high energy release characteristics of Al/PTFE. The numerical simulation results indicate that the inner lining exerts a “cladding” effect on the high-entropy alloy jet, which inhibits radial divergence and improves the cohesion of the jet’s middle section; however, its multiple collision-following-separation behaviors also delay the dynamic equilibrium of the system. Furthermore, the study establishes a zonal formation theoretical model for this composite liner, which is used to predict the length and diameter of fully formed jets. It also analyzes the influence laws of the inner lining’s thickness and height on jet formation, and determines the optimal parameters as follows: thickness of 3.5mm and height of 12mm. These parameters can achieve the optimal balance among jet cohesion, length, and damage power. This study provides a theoretical basis and experimental support for the design and optimization of new-type energetic composite liners.