A phase-field and Fourier neural operator-based method for predicting crack evolution in column-shell structures
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摘要: 为应对传统有限元模拟柱壳结构断裂行为时计算成本高昂的挑战,提出了一种结合相场法与傅里叶神经算子(Fourier neural operator, FNO)的柱壳裂纹演化预测框架。相场法能够自然捕捉裂纹的萌生、扩展与愈合过程,而FNO模型则通过学习临界能量释放率分布、几何与载荷条件与裂纹演化之间的映射关系,实现对裂纹全过程的高效预测。首先,建立了基于有限元的柱壳相场模型,生成裂纹演化数据;随后,构建并训练了用于裂纹萌生与扩展的串联FNO框架。结果表明,该方法不仅在随机临界能量释放率、几何变动与复杂载荷条件下保持了较高的预测精度,而且在计算效率上显著优于传统有限元模拟。Abstract: With the increasing application of engineering structures under extreme conditions, accurately predicting their fracture behavior has become a critical challenge in materials science and fracture mechanics. Column-shell structures, as typical load-bearing components, are highly sensitive to crack initiation and propagation, which directly affect their safety and reliability. Although traditional finite element methods can provide accurate fracture evolution simulations, their high computational cost limits applicability in rapid prediction scenarios.To address this issue, a hybrid framework that integrates the phase-field method with the Fourier neural operator (FNO) is proposed for predicting the fracture evolution of column-shell structures. In the proposed framework, the phase-field method is first employed to describe crack initiation, propagation, and possible coalescence in a continuous manner, avoiding explicit crack tracking and enabling physically consistent simulations. Based on this formulation, a finite element model of the column-shell structure is established to generate high-fidelity fracture evolution data under various conditions, including different critical energy release rates, geometric configurations, and loading scenarios.Subsequently, a data-driven learning framework is developed using the FNO to approximate the nonlinear mapping between input parameters and fracture responses. The input of the model includes the spatial distribution of the critical energy release rate, geometric features, and applied loading conditions, while the output corresponds to the evolving phase-field variable that characterizes crack growth over time. A series of FNO models are constructed and trained in a sequential manner to separately capture crack initiation and propagation stages, forming a coupled prediction framework. The training process is carried out using the generated dataset, with appropriate normalization and validation strategies to ensure model robustness and generalization capability.The results demonstrate that the proposed method achieves high prediction accuracy under random critical energy release rates, varying geometries, and complex loading conditions, while significantly reducing computational cost compared to conventional finite element simulations. Once trained, the model enables near real-time prediction of fracture evolution.
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表 1 模型1的结构
Table 1. Structure of model 1
层编号 方程 卷积核 步长 填充 输出形状 输入 2×100×863×15 1 Fc0 1 1 38 2×100×863×38 2 Permute 2×38×100×863 3 Fourier layer 1 2×38×100×863 4 Fourier layer 2 2×38×100×863 5 Fourier layer 3 2×38×100×863 6 Fourier layer 4 2×38×100×863 7 Conv3d 1 1 0 2×38×100×863 ReLU 8 Conv3d 1 1 0 2×38×100×863 ReLU 9 Conv3d 1 1 0 2×38×100×863 ReLU 10 Permute 2×100×863×38 11 Fc1 2×100×863×8 12 GELU 2×100×863×8 13 Fc2 2×100×863×1 14 View 2×100×863×1 表 2 模型2的结构
Table 2. Structure of model 2
层编号 方程 卷积核 步长 填充 输出形状 输入 2×100×863×15 1 Fc0 1 1 38 2×100×863×38 2 Permute 2×38×100×863 3 Fourier layer 1 2×38×100×863 4 Fourier layer 2 2×38×100×863 5 Fourier layer 3 2×38×100×863 6 Fourier layer 4 2×38×100×863 7 Conv3d 1 1 0 2×38×100×863 ReLU 8 Conv3d 1 1 0 2×38×100×863 ReLU 9 Conv3d 1 1 0 2×38×100×863 ReLU 10 Permute 2×100×863×38 11 Fc1 2×100×863×8 12 GELU 2×100×863×8 13 Fc2 2×100×863×1 14 View 2×100×863×1 -
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