摘要:
为揭示弹体高速侵彻下天然气管道的局部损伤机理,本文基于侵彻试验、数值模拟与理论推导,建立了一种基于统一强度理论的管道损伤塑性半径统一解。通过设计开展L415M管道钢的弹体侵彻试验,获取了管道着弹面撞击形态、塑性区范围及塑性半径等关键参数。基于试验结果和ANSYS/Workbench建立动力学模型,对管道的局部应力场与应变分布进行了数值模拟,并引入统一强度理论对中间主应力参数b的敏感性进行了系统分析,进而结合有限柱形空腔膨胀模型,推导建立了管道损伤塑性半径的解析表达式,并提出了弹体侵彻天然气管道局部损伤失效准则,当侵彻荷载下测量得到的塑性半径超过由材料单向拉伸断裂应变εf与模型参数A(含中间主应力参数b)所限定的临界值rmax时,可判定管道发生局部损伤失效。结果表明:当b=0.2时,理论预测与试验结果吻合最佳,相对误差小于10%,能较准确描述管道局部塑性变形及损伤规律,为长输天然气管道在高速冲击载荷下的安全评估与防护设计提供理论依据和工程参考。
Abstract:
To reveal the local damage mechanisms of natural gas pipelines subjected to high-speed rigid projectile penetration, a unified analytical solution for the plastic radius of pipeline local damage was established by high-speed projectile experiments, mesoscale numerical simulations, and theoretical analysis based on the unified strength theory. An analytical investigation was carried out to provide a physically reasonable and engineering-oriented description of the local plastic deformation behavior of cylindrical pipelines subjected to high-speed impact loading. The high-speed projectile experiments were conducted on L415M natural gas pipeline using rigid bullets and the key damage characteristics were obtained, including the impact morphology of the pipeline striking face, the distribution of the plastic zone, and the maximum plastic radius. Based on the analysis of experimental results and with ANSYS/Workbench, a dynamic numerical model was established to simulate the penetration process. The local stress and strain distributions of the pipeline subjected to high-speed projectile penetration were analyzed. The material behavior of the steel pipeline was described using a bilinear elastoplastic constitutive model to represent yielding and linear strain hardening during penetration. To evaluate the influence of the intermediate principal stress under complex three-dimensional stress states, the sensitivity of the intermediate principal stress parameter b was systematically analyzed based on the unified strength theory. Moreover, by coupling the unified strength theory with a finite cylindrical cavity expansion model, an analytical expression for the plastic radius of pipeline local damage was derived. Based on the derived solution, a unified local damage failure criterion for natural gas pipelines subjected to high-speed penetration was proposed. According to this criterion, local damage failure of the pipeline subjected to high-speed impact loading could be identified when the measured maximum plastic radius exceeded the critical value rmax which was determined both by the material uniaxial tensile fracture strain εf and the model parameter A including the intermediate principal stress parameter b. The comparisons between theoretical predictions and experimental results indicate that the proposed analytical solution provides a reasonable description of the local plastic deformation behavior of the natural gas pipeline. Especially, when b=0.2, the theoretical predictions shown the best agreement with experimental measurements and relative errors were less than 10%. The proposed method effectively characterizes the evolution of the plastic zone and local damage patterns of pipelines subjected to high-speed impact loading. The results provide theoretical comprehension and engineering reference for safety assessment and protective design of long-distance natural gas pipelines subjected to high-speed impact loading.