摘要:
冲击疲劳是指材料/结构在反复冲击载荷作用下,局部应力集中和应变快速累积引发材料/结构内部微损伤,并最终发生断裂失效的现象。冲击疲劳载荷具有作用时间短、加载速度快和较高应变率等特点,比常规疲劳具有更大的危害性。高速铁路轮轨动态接触载荷具有典型的冲击疲劳载荷特征,会引起冲击疲劳损伤累积,加剧服役性能劣化,从而影响高速列车运行安全性。基于此,本文基于轮轨材料冲击疲劳损伤耦合本构模型,开展了三维轮轨滚动接触有限元模拟,厘清了高速铁路轮轨瞬时滚滑接触应力/应变状态和黏滑特性,分析了轮轨冲击疲劳损伤分布特征和累积演化规律,探讨了列车速度、摩擦系数和牵引系数对冲击疲劳损伤的影响,比较了材料本构模型对轮轨滚滑接触力学行为的影响。结果表明,本文提出的轮轨材料冲击疲劳本构模型可以很好地模拟轮轨滚滑接触力学响应、黏滑分布特征和冲击疲劳损伤累积规律;轮轨多次滚动接触时,钢轨冲击疲劳损伤随滚动次数的增加呈现出非线性累积增长趋势,但增长速率逐渐减小并近似趋于稳定;与弹塑性本构模型相比,冲击疲劳本构模型预测的轮轨接触力学响应更偏危险,且随着滚动次数的增加,这种耦合影响逐渐增大。研究结果可为高速轮轨系统的疲劳损伤评估与寿命预测提供理论指导和技术支持。
Abstract:
Impact fatigue refers to the phenomenon in which materials or structures, subjected to repeated impact loading, experience localized stress concentrations and rapid strain accumulation, leading to the initiation of internal micro-damage and ultimately culminating in fracture failure. Impact fatigue loads are characterized by their brief duration, rapid loading rates, and significantly elevated strain rates, which has greater perniciousness than conventional fatigue. The dynamic contact forces between the wheel and rail of high-speed trains exhibit classic characteristics of impact fatigue loading, which induces the accumulation of impact fatigue damage, accelerates the deterioration of material mechanical properties; and consequently, compromises the operational safety of high-speed trains. In light of this, the present study integrates a material-based impact fatigue damage-coupled constitutive model to develop a comprehensive three-dimensional half-wheel-rail rolling contact finite element model. The stress-strain states and stick-slip characteristics of wheel-rail rolling/sliding contact are clarified, and the distribution features and accumulation evolution law of wheel-rail impact fatigue damage are analyzed. Meanwhile, the effects of train speed, friction coefficient, and traction coefficient on impact fatigue damage are explored, and the influence of material constitutive model on typical wheel-rail contact mechanical behavior is examined. The results clearly indicate that the proposed impact fatigue model is able to well represent the wheel-rail contact responses, stick-slip distribution characteristics and damage accumulation law. Under repeated rolling contact, the impact fatigue damage of the rail exhibits a nonlinear cumulative increasing trend with the rise of rolling cycles; however, the growth rate gradually decreases and eventually tends to stabilize approximately. Compared with the elastoplastic constitutive model, the wheel-rail contact mechanical responses predicted by the impact fatigue constitutive model are more severe and dangerous. Moreover, such coupling effect gradually intensifies with the increase of rolling cycles. These findings provide valuable theoretical insights and technical support for fatigue damage assessment and life prediction of high-speed wheel-rail systems.