Numerical Investigation on Characteristics of Rotating Ultra-high-pressure Water Jetting
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摘要: 超高压水射流因其高能密度和环保特性在船舶除锈中得到广泛应用,但旋转运动对喷嘴射流冲击特性的影响有待深入探讨。基于数值仿真方案,结合空化、滑移网格等模型,并考虑液体的可压缩性以及喷嘴的旋转速度,构建了直圆锥收敛型喷嘴模型,研究不同喷嘴旋转速度下水射流流场形态、湍动能、剪切应力等关键参数的变化。研究表明,喷嘴旋转的运动引发射流流场呈现不同程度的非对称性,射流核心区域发生偏移并伴随剪切层增厚和湍流范围扩大。随着喷嘴旋转速度增加,射流冲击的剪切应力峰值逐渐降低。为了实现最大作业效率,本文进一步构建了基于“扫掠时间-扫掠长度-平移速度”的评估方法。该方法通过引入最小扫掠时间约束,定量解析了喷嘴转速与平移速度的非线性关系,并以理论最大平移速度为判据,获得喷嘴的最佳旋转区间。该研究结果为超高压水射流清洗系统的工艺参数设计提供了理论依据。
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关键词:
Abstract: Ultra-high-pressure (UHP) water jetting is widely applied in ship rust removal due to their high energy density and eco-friendly characteristics. However, the influence of nozzzle’s rotating motion on the impact characteristics of water jetting requires further investigation. Based on the numerical simulation scheme incorporating cavitation and sliding mesh models, and considering liquid compressibility and nozzle rotating speed, a straight conical convergent nozzle model was constructed. The variations in key parameters, including flow field morphology, turbulent kinetic energy, shear stress, were investigated under different nozzle rotating speeds. The results indicate that nozzle rotation induces varying degrees of asymmetry in the jet flow field, causing the jet core to deviate, accompanied by shear layer thickening and an expanded turbulence range. As the nozzle rotating speed increases, the peak shear stress of the jet impact gradually decreases. To maximize operational efficiency, an evaluation method based on the "sweep time-sweep length-moving speed" relationship was established. By introducing a minimum sweep time constraint, this method quantitatively analyzes the non-linear relationship between nozzle rotating speed and translation speed. Using the theoretical maximum translation speed as a criterion, the optimal nozzle rotating range was obtained. These findings provide a theoretical basis for the design of process parameters in UHP water-jets cleaning systems.-
Key words:
- Simulation analysis /
- rotating jet /
- flow profile /
- sweep impinging /
- nozzle efficiency
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