Study on explosion and venting characteristics of ethanol mist
-
摘要: 乙醇液雾闪点低、蒸气压高,工业储运中易引发燃爆事故,爆炸泄放是其核心安全防护措施。为揭示乙醇液雾泄爆特征,为工业泄爆设计提供实验依据,依托20 L球形爆炸容器,集成液雾分散、点火、压力和火焰采集、爆炸泄放单元搭建实验平台,在0~800 g/m3质量浓度范围、3种泄爆口径、6种静态动作压力下,开展乙醇爆炸及泄爆实验研究。结果表明:静态动作压力升高、泄爆口径减小会提升爆炸压力、抑制火焰传播,随着静态动作压力升高,最大爆炸压力会同时升高、火焰平均传播速度也同时降低;泄爆口径扩大时,火焰峰值速度提升;小口径使火焰射流细长、火花集中,高静态动作压力会延后火焰出现时间并增加火花生成量;基于实验数据修正NFPA68标准公式,建立适用于乙醇液雾的泄爆面积模型。研究成果可为乙醇工业储运过程中的泄爆系统优化设计提供数据支撑与实验参考。Abstract: Due to the low flash point and high vapor pressure of ethanol, serious combustion and explosion accidents are readily triggered during industrial storage and transportation, and explosion venting is therefore regarded as a critical safety protection measure. To reveal the explosion venting characteristics of ethanol mist and provide experimental guidance for industrial venting design, a comprehensive experimental platform was established based on a 20 L spherical explosion vessel, integrating mist dispersion, ignition, pressure and flame acquisition, and explosion venting units. Explosion and venting experiments of ethanol mist were carried out under a mass concentration range of 0~800 g/m3, with three different vent diameters and six distinct static activation pressures. The results show that increasing the static activation pressure and reducing the venting diameter lead to higher explosion pressures and suppressed flame propagation. When the static activation pressure is increased, the maximum explosion pressure is increased, while the average flame propagation velocity is reduced at the same time. When the venting diameter is enlarged, the maximum flame propagation velocity is increased. A smaller venting diameter results in a more elongated flame jet with concentrated sparks, whereas a higher static activation pressure delays the flame appearance time and increases spark generation. Based on the experimental data, the venting area equation specified in the NFPA 68 standard is modified, and a venting area model applicable to ethanol mist explosions is established. The findings provide valuable experimental evidence and data support for the optimization and design of explosion venting systems in the industrial storage and transportation of ethanol.
-
表 1 静态动作压力计算模型预测结果
Table 1. Predicted results of static actuation pressure calculation model
n pst/kPa D=60 mm D=80 mm D=100 mm 6 320.22 240.60 197.04 8 426.96 320.80 262.72 表 2 各工况实验数据
Table 2. Experimental data under various working conditions
工况 pst/kPa pmax/kPa Kst/(kPa·m·s−1) D/mm Av/m2 1 320.22 388.78 7849.01 60 0.002827 2 426.96 512.59 9624.39 60 0.002827 3 240.60 303.27 6634.29 80 0.005027 4 320.80 315.88 6980.20 80 0.005027 5 197.04 186.36 3270.42 100 0.007854 6 262.72 295.14 5326.12 100 0.007854 -
[1] LI J, CHEN H, ZHANG K. Effect of droplet size on deflagration characteristics of ethanol-air spray in a spherical vessel [J]. Process Safety and Environmental Protection, 2022, 165: 789–798. DOI: 10.1016/j.psep.2022.08.021. [2] 谯永刚, 华杰, 李刚, 等. 可燃液体喷雾爆炸特性及防护技术研究进展 [J]. 化工进展, 2023, 42(8): 4215–4226. DOI: 10.16085/j.issn.1000-6613.2022-1698.QIAO Y G, HUA J, LI G, et al. Research progress on the explosion characteristics and protection technology of combustible liquid spray [J]. Chemical Industry and Engineering Progress, 2023, 42(8): 4215–4226. DOI: 10.16085/j.issn.1000-6613.2022-1698. [3] WANG Y, LIU Y, ZHANG H. Experimental study on explosion characteristics of ethanol-water mixture sprays [J]. Journal of Hazardous Materials, 2021, 403: 123658. DOI: 10.1016/j.jhazmat.2020.123658. [4] 中华人民共和国应急管理部. 2023年全国化工行业安全事故统计分析报告[R]. 北京: 应急管理部, 2024. [5] NATIONAL FIRE PROTECTION ASSOCIATION. Standard on explosion protection by deflagration venting: NFPA 68 [S]. Quincy, MA: NFPA, 2021. [6] 师喜林, 蒋军成, 王志荣, 等. 甲烷-空气预混气体泄爆过程的实验研究 [J]. 中国安全科学学报, 2007, 17(12): 107–110. DOI: 10.3969/j.issn.1003-3033.2007.12.019.SHI X L, JIANG J C, WANG Z R, et al. Experimental study on the venting process of methane-air mixture explosion [J]. China Safety Science Journal, 2007, 17(12): 107–110. DOI: 10.3969/j.issn.1003-3033.2007.12.019. [7] 师喜林, 王志荣, 蒋军成. 球形容器内气体的泄爆过程 [J]. 爆炸与冲击, 2009, 29(4): 390–394. DOI: 10.3321/j.issn:1001-1455.2009.04.010.SHI X L, WANG Z R, JIANG J C. Explosion-vented processes for methane-air premixed gas in spherical vessels with venting pipes [J]. Explosion and Shock Waves, 2009, 29(4): 390–394. DOI: 10.3321/j.issn:1001-1455.2009.04.010. [8] BAO Q, FANG Q, ZHANG Y, et al. Effects of gas concentration and venting pressure on overpressure transients during vented explosion of methane-air mixtures [J]. Fuel, 2016, 175: 40–48. DOI: 10.1016/j.fuel.2016.01.084. [9] DUAN Y, WANG S, YANG Y, et al. Experimental study on methane explosion characteristics with different types of porous media [J]. Journal of Loss Prevention in the Process Industries, 2021, 69: 104370. DOI: 10.1016/j.jlp.2020.104370. [10] 邢志祥, 杜贞, 张成燕, 等. 密闭储罐内填充非金属多孔材料后预混可燃气体火焰传播的数值模拟 [J]. 安全与环境学报, 2014, 14(6): 91–95. DOI: 10.13637/j.issn.1009-6094.2014.06.022.XING Z X, DU Z, ZHANG C Y, et al. Simulation for the propagation of the premixed combustible gas flame in a closed tank with non-metal porous materials [J]. Journal of Safety and Environment, 2014, 14(6): 91–95. DOI: 10.13637/j.issn.1009-6094.2014.06.022. [11] GAO W, YU J, ZHANG X Y, et al. Characteristics of vented nano-polymethyl methacrylate dust explosions [J]. Powder Technology, 2015, 283: 406–414. DOI: 10.1016/j.powtec.2015.06.011. [12] GAO W, YU J, LI J, et al. Experimental investigation on micro-and nano-PMMA dust explosion venting at elevated static activation overpressures [J]. Powder Technology, 2016, 301: 713–722. DOI: 10.1016/j.powtec.2016.07.012. [13] PROUST C. Turbulent flame propagation in large dust clouds [J]. Journal of Loss Prevention in the Process Industries, 2017, 49: 859–869. DOI: 10.1016/j.jlp.2017.05.011. [14] 朱文艳, 汪泉, 张军, 等. 泄爆条件对管内气粉两相混合体系燃爆特性的影响 [J]. 爆炸与冲击, 2024, 44(7): 186–196. DOI: 10.11883/bzycj-2024-0024.ZHU W Y, WANG Q, ZHANG J, et al. Influence of explosion venting conditions on the deflagration characteristics of gas-powder two-phase mixture system in pipe [J]. Explosion and Shock Waves, 2024, 44(7): 186–196. DOI: 10.11883/bzycj-2024-0024. [15] RUI S, LI Q, GUO J, et al. Experimental and numerical study on the effect of low vent burst pressure on vented methane-air deflagrations [J]. Process Safety and Environmental Protection, 2021, 146: 35–42. DOI: 10.1016/j.psep.2020.08.028. [16] CHEN Z, FAN B, JIANG X, et al. Investigations of secondary explosions induced by venting [J]. Process Safety Progress, 2006, 25(3): 255–261. DOI: 10.1002/prs.10139. [17] JIANG X, FAN B, YE J, et al. Experimental investigations on the external pressure during venting [J]. Journal of Loss Prevention in the Process Industries, 2005, 18(1): 21–26. DOI: 10.1016/j.jlp.2004.09.002. [18] LIN C, WANG Q, ZHANG J, et al. Effect of droplet evaporation on deflagration characteristics of ethanol spray [J]. Fuel, 2023, 331: 125876. DOI: 10.1016/j.fuel.2022.125876. [19] 徐进生, 刘洋, 陈先锋, 等. 甲烷与空气质量浓度当量比对火焰结构及传播特性的影响 [J]. 中国安全科学学报, 2014, 24(9): 64–69. DOI: 10.16265/j.cnki.issn1003-3033.2014.09.018.XU J S, LIU Y, CHEN X F, et al. Effect of CH4 to air mass concentration ratio on flame structure and propagation characteristic [J]. China Safety Science Journal, 2014, 24(9): 64–69. DOI: 10.16265/j.cnki.issn1003-3033.2014.09.018. [20] FAKANDU B, ANDREWS G, PHYLAKTOU H. Vent burst pressure effects on vented gas explosion reduced pressure [J]. Journal of Loss Prevention in the Process Industries, 2015, 36: 429–438. DOI: 10.1016/j.jlp.2015.02.005. [21] NATIONAL FIRE PROTECTION ASSOCIATION, NFPA 68. Standard on explosion protection by deflagration venting [S]. 2012th ed. Quincy, MA: Batterymarch Parck, 2007. [22] EUROPEAN COMMITTEE FOR STANDARDIZATION, EN 14491. Dust explosion venting protective systems [S], 2013. [23] ZHANG K, CHEN S, LI Y, DUO Y, WEI L. Effects of equivalent ratio and initial temperature on the explosion characteristics of ethanol, acetone, and ethyl acetate [J]. Frontiers in Energy Research, 2024, 12: 1435466. DOI: 10.3389/fenrg.2024.1435466. [24] 黄平, 何蔚, 王丹. 静电场驱动的镁铝合金粉尘爆炸特性研究 [J]. 安全与环境学报, 2022, 22(4): 1862–1871. DOI: 10.13637/j.issn.1009-6094.2021.0492.HUANG P, HE W, WANG D. Study on the characteristics of magnesium-aluminum alloy dust explosion driven by an electrostatic field [J]. Journal of Safety and Environment, 2022, 22(4): 1862–1871. DOI: 10.13637/j.issn.1009-6094.2021.0492. -


下载: