摘要:
为解决铜合金强度与塑性难以兼顾的问题,本研究提出通过爆炸焊接技术构建晶粒尺寸梯度层状异质结构。以Cu-Ni-Si-Cr合金为母材,经固溶处理获得细晶、中晶、粗晶三种晶粒尺寸的板材,通过两次爆炸焊接制备三层复合板。采用光学显微镜、扫描电子显微镜、电子背散射衍射及数字图像相关等方法,系统表征了复合板的微观组织、力学性能及变形行为。结果表明,复合板界面呈波状结合,并伴有熔化区与绝热剪切带;其屈服强度达402.5 MPa,超出混合法则预测值(304.0 MPa),断后伸长率16.8%。强化机制分析表明,界面处的位错强化对屈服强度的贡献最大,这主要源于爆炸冲击和变形引入了大量位错。断口分析显示层间变形不均匀、裂纹起源于界面2,细晶层与中晶层中观察到剪切带与厚度减薄,而粗晶层则无此现象。数字图像相关测试证实拉伸过程中厚度方向存在显著应变梯度与应变局域化,导致裂纹在界面2处萌生并扩展。本研究阐明了异质界面对晶粒梯度异构Cu-Ni-Si-Cr合金复合板层间变形分配与失效的关键作用,为爆炸焊接制备高性能层状梯度异构铜合金提供了可行的技术路径。
Abstract:
To overcome the long-standing trade-off between strength and ductility in copper alloys, this study proposes the construction of a gradient-grained layered heterostructure using explosive welding. Three plates of a Cu-Ni-Si-Cr alloy with distinct grain sizes—fine, medium, and coarse—were prepared by solution treatment and subsequently bonded into a three-layer composite plate through two successive explosive welding processes. The microstructure, mechanical properties, and deformation behavior of the composite were systematically characterized using optical microscopy, scanning electron microscopy, electron backscatter diffraction, and digital image correlation. The results show that the bonding interfaces exhibit a typical wavy morphology, accompanied by localized melted zones and adiabatic shear bands. The composite achieves a yield strength of 402.5 MPa, which exceeds the value of 304.0 MPa predicted by the rule of mixtures, while maintaining an elongation to fracture of 16.8%. Quantitative strengthening analysis reveals that dislocation strengthening contributes the most to the yield strength, primarily due to the high-density dislocations introduced by the intense impact and deformation during explosive welding. Fracture analysis indicates significant interlayer deformation incompatibility, with crack initiation occurring at interface 2. Shear bands and thickness reduction are observed in the fine- and medium-grained layers, but not in the coarse-grained layer. Digital image correlation confirms the presence of a pronounced strain gradient and strain localization along the thickness direction during tensile loading, which ultimately drives crack initiation and propagation at interface 2. This study elucidates the critical role of hetero-interfaces in governing interlayer deformation partitioning and failure in gradient-grained heterogeneous Cu-Ni-Si-Cr alloy composites, and provides a viable approach for fabricating high-performance layered gradient heterogeneous copper alloys via explosive welding.