摘要:
超高速空间碎片对在轨航天器表面构成严重威胁,其撞击可导致严重损伤。为保障航天器在轨安全与持久运行,亟待提升其对此类超高速撞击的防护能力。采用有限元-光滑粒子动力学自适应耦合数值方法(FE-SPH法,Finite element - smoothed particle hydrodynamics adaptive coupling numerical method),系统研究了金属碎片对仿生蜂窝夹芯结构的冲击破坏机理。首先,结合梯度胞元配置与蜘蛛网仿生拓扑的结构特征,建立了由三层碳纤维板与两层蜂窝芯交替排布构成的双层仿生蜂窝夹芯板精细化数值模型,并验证了数值模型与算法在刻画冲击损伤、碎片云演化等方面具有良好可靠性。随后,明确了双层梯度设计相比经典单层结构,在有效衰减冲击载荷、调控碎片云形态及提升能量吸收效率等方面具备显著综合优势。然后,揭示了5818m/s超高速撞击工况下双层夹芯板的动态损伤机理与失效模式,阐明了不同拓扑胞元结构对冲击波传播路径与结构破坏进程的调控规律。最后,通过系统分析2000-5000 m/s速度范围内冲击速度对结构力学响应、损伤演化过程、碎片云特征及能量吸收性能的影响规律,明确了双层蜘蛛网蜂窝夹芯板具有最优的综合防护性能。结果表明,所设计的仿生梯度蜂窝夹芯板能够通过促进夹芯板逐层压溃和有效调控碎片云扩散,显著提升结构在超高速冲击下的整体防护效能。所得结果可为未来航天器轻量化抗冲击结构设计提供重要的理论依据与参考。
Abstract:
Hypervelocity space debris poses a serious threat to the surfaces of on-orbit spacecraft, and impacts can cause severe damage. To ensure the safety and long-term operation of spacecraft in orbit, it is urgent to enhance their protective capabilities against such hypervelocity impacts. Numerical investigations on the impact failure behavior of metal debris against bio-inspired honeycomb sandwich structures were conducted using the finite element-smoothed particle hydrodynamics (FE-SPH) adaptive coupling method. This numerical approach converts failed finite element meshes into smoothed particle hydrodynamics particles that inherit the original physical properties of the elements, which effectively avoids energy non-conservation caused by element deletion and achieves high-fidelity reproduction of the entire impact process with large deformation and material fragmentation. First, by integrating gradient cell configurations with spiderweb-inspired topologies, a refined numerical model of a double-layer bio-inspired honeycomb sandwich panel composed of alternating layers of CFRP face sheets and honeycomb cores was established, and the reliability of the numerical model and algorithm in simulating impact damage and fragment cloud evolution was verified. Subsequently, it was demonstrated that the dual-gradient design offers significant overall advantages over conventional single-layer structures in effectively attenuating impact loads, controlling fragment cloud morphology, and improving energy absorption efficiency. Then, the dynamic damage mechanisms and failure modes of the double-layer sandwich panel under hypervelocity impact at 5818 m/s were revealed, clarifying how different cellular topologies regulate shock wave propagation paths and structural failure processes. Finally, through systematic analysis of the effects of impact velocity within the range of 2000-5000 m/s on structural mechanical response, damage evolution, fragment cloud characteristics, and energy absorption performance, it was confirmed that the double-layer spiderweb honeycomb sandwich panel exhibits optimal comprehensive protective performance. Results show that the designed bio-inspired gradient honeycomb sandwich panel significantly enhances overall protection capability under hypervelocity impact by inducing progressive layer-by-layer crushing of the core and effectively controlling fragment cloud dispersion. The findings provide important theoretical foundations and references for future lightweight impact-resistant structural designs in spacecraft.